How to choose cartoning machine suitable for drip coffee, pyramid tea bag, stick pack

Find a automatic cartoning machine suitable for your product can be considered from the following aspects:

1. Product characteristics

1.1 Solid products:
If the product is a solid with a regular shape, such as square chocolate, pyramid tea bag, drip coffee bag, stick pack, etc., it is relatively easy to handle. You can choose a cartoning machine with a simpler structure, whose conveying and positioning devices can adapt to the size and shape of the product. For example, for solid products with small size and regular shape, a cartoning machine that uses a conveyor belt with a simple sorting device for filling may be sufficient to meet the needs.

If the product is an irregular shape, such as some uniquely shaped toys, crafts, etc., the cartoning machine needs to have more flexible grasping and positioning functions. You may need to choose a cartoning machine with a manipulator or special machine arm that can accurately grasp irregular-shaped products and put them into a carton. For example, some advanced visual-guided manipulator cartoning machines can identify the shape and position of the product through a camera, and then accurately grasp and place the product.

1.2 Liquid products:
For liquid products, such as bottled beverages, oral liquids, etc., the cartoning machine needs to consider the particularity of the liquid. First of all, it is necessary to ensure that the liquid will not leak during the filling process, so it may be necessary to work closely with the liquid filling equipment. For example, the cartoning machine first fills the liquid into the bottle and seals it, and then puts the bottle into the carton. At the same time, the conveying device of the cartoning machine should be stable to prevent the bottle from breaking due to shaking during transportation. For some high-end bottled alcoholic products, it may be necessary to add a placement device for cushioning materials during the cartoning process to better protect the product.

1.3 Paste products:
For paste products such as toothpaste and ointment, the cartoning machine needs to solve the problems caused by the viscosity and fluidity of the product. For example, when packing toothpaste, a special device may be needed to fix the position of the toothpaste tube to ensure that the toothpaste tube will not tilt or roll during the filling process. For some small-packaged paste cosmetics, the cartoning machine may need to have precise quantitative filling and packaging functions, because such products often require high packaging accuracy.

1.4 Product size and weight:
The size of the product directly affects the selection of the conveying channel, positioning device and carton specifications of the cartoning machine. If the product size is small, such as microelectronic components, the conveying channel and positioning device of the cartoning machine must be designed more precisely to ensure that the product can enter the carton accurately. For larger products, such as large household appliance accessories, the cartoning machine needs to have enough space and suitable mechanical structure to handle and load the products. For example, larger products may require wider conveyor belts and more powerful push devices.

The weight of the product is also important. For heavier products, the mechanical structure of the cartoning machine needs to be strong and stable enough to withstand the weight of the product and successfully complete operations such as loading and conveying. For example, for heavy metal products, the frame and transmission parts of the cartoning machine may need to use thicker materials and more powerful motors to ensure the normal operation of the equipment. At the same time, the material and strength of the carton must be able to withstand the weight of the product to avoid damage to the carton during packaging and transportation.

2. Production capacity and packaging speed:

2.1 Small batch production:
If the production capacity is small and the number of product packages is relatively small, such as some handmade specialty foods or customized gifts, it may be more appropriate to choose a semi-automatic cartoning machine.

Semi-automatic cartoning machines are relatively cheap, relatively simple to operate, and can improve packaging efficiency to a certain extent. At the same time, due to the small scale of production, product specifications and packaging forms may change frequently, and semi-automatic cartoning machines are more likely to adapt to this flexibility demand. For example, some small food workshops can easily adjust the parameters and operation methods of semi-automatic cartoning machines according to different order requirements.

2.2 Medium-scale production:
For medium-sized production enterprises, medium-speed cartoning machines are a more suitable choice. Medium-speed cartoning machines can provide relatively stable packaging quality while ensuring a certain production efficiency.

Its price and operating cost are relatively lower than high-speed cartoning machines, and it is relatively easier to maintain and operate the equipment. For example, some medium-sized daily necessities manufacturers have relatively fixed product types, and medium-speed cartoning machines can meet their daily production and packaging needs. They will not affect production due to too slow speed, nor will they increase cost burdens due to too expensive and complex equipment.

2.3 Large-scale production:
When the production capacity of an enterprise is large, such as large pharmaceutical factories, fast-moving consumer goods manufacturers, etc., high-speed fully automatic cartoning machines are the first choice.

High-speed cartoning machines can meet the needs of large-scale production. They have fast cartoning speed and high degree of automation, which can greatly improve production efficiency and reduce labor costs. However, the investment cost of high-speed cartoning machines is high, and professional technicians are required to operate and maintain them. For example, a large beverage production company needs to package tens of thousands or even hundreds of thousands of bottles of beverages every day. High-speed fully automatic cartoning machines can quickly and accurately pack bottled beverages into cartons to meet the company's large-scale production and market supply needs.

2.4 Packaging speed requirements:
If the company does not have high requirements for packaging speed, such as some high-end products that focus on the fineness of packaging rather than quantity, then a low-speed cartoning machine can be selected. A low-speed cartoning machine can handle the packaging process of the product more carefully to ensure that each package has high quality. For example, some handmade jewelry, whose packaging pays more attention to the exquisite appearance and protection of the product, a low-speed cartoning machine can meet this demand and give more attention and operation time during the packaging process.

When an enterprise needs a higher packaging speed to meet market demand or improve production efficiency, it should choose a medium-speed or high-speed cartoning machine. The specific speed of the cartoning machine to be selected should be determined according to the actual production situation and future development plan of the enterprise. For example, a fast-growing e-commerce company sells a wide variety of products and the order volume is increasing. In order to be able to handle a large number of orders in a timely manner and ship quickly, it is necessary to choose a medium-speed or high-speed cartoning machine to improve packaging efficiency and ensure that the products can be packaged and delivered to customers in a timely manner.

3. Packaging quality requirements

3.1 Packing accuracy:
For some products that require very high packaging accuracy, such as precision electronic components, high-end cosmetics, etc., it is necessary to choose a cartoning machine with high-precision positioning and filling functions. This type of cartoning machine is usually equipped with advanced sensors and control systems that can accurately control the position and filling quantity of the product. For example, in the packaging of electronic components, the positioning device of the cartoning machine must be able to accurately place the tiny electronic components in the designated position in the carton, and the error must be controlled within a very small range to ensure that the product will not be damaged during transportation and storage, and can be easily removed and installed in subsequent use.

For some products that require relatively low packaging accuracy, such as some ordinary daily necessities, industrial parts, etc., you can choose a cartoning machine with slightly lower accuracy but higher cost performance. As long as the basic packaging of the product can be guaranteed to be complete and correctly placed, it will be fine.

3.2 Packaging appearance requirements:
If the product packaging appearance requirements are very high, such as high-end gifts, cosmetics, etc., the cartoning machine needs to have good carton forming and sealing quality. The appearance of the carton should be flat and wrinkle-free, and the sealing should be tight and beautiful. This requires the cartoning machine to have a precise carton forming mechanism and a high-quality sealing device to ensure that the carton maintains a good shape and appearance during the packaging process. For example, the carton packaging of some high-end cosmetics must not only ensure the safety of the product, but also enhance the grade and brand image of the product through exquisite carton design and high-quality packaging. The cartoning machine needs to be able to accurately fold the various parts of the carton, and use appropriate processes when sealing, such as glue pasting or snap fixing, so that the appearance of the carton meets the high-quality requirements.

For some products with relatively low requirements for packaging appearance, such as some industrial raw materials, building materials, etc., the focus of the cartoning machine may be more on the functionality of the packaging, such as ensuring that the product is firmly packaged and easy to transport, while the requirements for the appearance of the carton are relatively loose.

4. Equipment cost and budget

4.1 Equipment price:
The prices of cartoning machines of different types and functions vary greatly. The price of semi-automatic cartoning machines is relatively low, generally ranging from tens of thousands to hundreds of thousands of yuan, which is suitable for small enterprises or enterprises with limited budgets. The price of fully automatic cartoning machines is relatively high, especially high-speed and high-precision fully automatic cartoning machines, which may cost hundreds of thousands or even millions of yuan. When choosing a cartoning machine, enterprises should determine it according to their own budget. If the budget is limited, you can first consider purchasing a semi-automatic cartoning machine with high cost performance, and then gradually upgrade the equipment as the company develops and funds are sufficient. For example, some small food companies that are just starting out may choose a lower-priced semi-automatic cartoning machine to meet basic packaging needs in the early stage, and then consider replacing it with a more advanced fully automatic cartoning machine after the company grows and grows.

At the same time, the cost performance of the equipment should also be considered. You can't just look at the price, but also consider the performance, quality, production efficiency and other factors of the equipment. Some lower-priced cartoning machines may have deficiencies in performance and quality, and the later maintenance costs and use costs may be high. Some cartoning machines with slightly higher prices but reliable quality and excellent performance may be more economical in the long run, although the initial investment is large.

4.2 Operating costs:
The operating costs of cartoning machines include energy consumption, consumables (such as glue, cartons, etc.), maintenance costs, etc. High-speed cartoning machines usually consume more energy, but their production efficiency is high, and the energy consumption cost per unit product may not be high in large-scale production. Low-speed cartoning machines consume relatively less energy, but if the production scale is large, the operating cost per unit product may increase due to low efficiency.

For consumable costs, different cartoning machines have different specifications and quality requirements for cartons, and the prices will also vary. Enterprises should choose suitable cartons according to the characteristics of their products and consider the proportion of carton costs in the total cost. At the same time, the price and consumption of consumables such as glue used by cartoning machines also need to be taken into account. For example, some cartoning machines that use environmentally friendly glue may have a slightly higher glue price, but in the long run, they meet environmental protection requirements, and may be more economical during use, and the overall cost may be lower.

Maintenance costs are also an important part of operating costs. Due to the complex structure and high technical content, the maintenance costs of fully automatic cartoning machines are relatively high, and professional technicians are required to perform regular maintenance and overhaul. When choosing a cartoning machine, enterprises should understand the maintenance requirements and costs of the equipment and include them in the cost budget.

5. Suppliers and after-sales service

5.1 Supplier reputation:
It is very important to choose a cartoning machine supplier with good reputation and word of mouth. You can evaluate the reputation of the supplier by checking the supplier's official website and understanding its enterprise scale, production experience, market share and other information. For example, some suppliers with many years of production experience in the industry and many customer cases usually have a high reputation. You can also refer to other users' evaluation and feedback on the supplier to understand its product quality and after-sales service. For example, in some industry forums or social media, other corporate users may share their experience and evaluation of cartoning machines from different suppliers, which can be used as a reference for selecting suppliers.

At the same time, it is necessary to examine the supplier's qualification certification, such as whether it has relevant industry standard certification, quality system certification, etc. These certifications can guarantee the supplier's product quality and production management level to a certain extent.

5.2 After-sales service:
The cartoning machine is a mechanical equipment that may fail or require maintenance during use. Therefore, the supplier's after-sales service capability is crucial. Good after-sales service includes timely technical support, equipment maintenance, and spare parts supply. When choosing a cartoning machine supplier, you should understand the size and technical level of its after-sales service team and whether it can respond to customer needs in a timely manner. For example, some suppliers provide a 24-hour technical support hotline, which can quickly provide solutions when equipment fails, reduce equipment downtime, and ensure the normal production of the enterprise.

Factors such as the cost and warranty period of after-sales service should also be considered. Some suppliers may provide a longer warranty period and free after-sales service, while some suppliers may require additional charges for after-sales service. Enterprises should negotiate with suppliers to determine reasonable after-sales service terms based on their own needs and actual conditions. For example, before signing a purchase contract, clarify the content, cost and response time of after-sales service to avoid unnecessary disputes in the later use process.

In summary, choosing a cartoning machine suitable for your product requires comprehensive consideration of product characteristics, production needs, packaging quality requirements, equipment cost and budget, and suppliers and after-sales service. Only through comprehensive analysis and comparison can the most appropriate choice be made.

News from drip coffee bag packing machine, pyramid tea bag packing machine, tea bag cellophane wrapping machine, drip coffee cartoning machine, etc www.LiptonPack.com

Thank you!